PROCESS FACILITIES GROUP, LLC

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More than 40 Years of Experience


"When you're focused on a commitment, and have the perseverance to see it through, and lead by your own actions, you are on the quest for excellence."
- Michael O'Callaghan, Partner/President/Program Manager

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Sterile Area

Services for Integrating Facility Systems

At PFG, we pride ourselves on providing outstanding services in widely varied pharmaceutical and biotech industries located all over the United States. We are experienced in integrating process and facility systems that cater to our client's specific needs. Past clients have counted on our team of experts to tackle the most ambitious projects to streamline their business and take it to the next level. Our company's services are as follows:

  • Design & Installation Supervision Of Process, Mechanical, Electrical, & Control Of Facility Upgrade Projects
  • Scope Development, Capital Cost Estimating, & Scheduling For On-Going & Proposed Projects
  • Detailed Design Engineering For Facility Upgrades, Capacity Increase Studies
  • Processing Simulation, Capacity Scale-Up, & Debottlenecking Studies
  • Construction Management & Supervision Of Subcontractors
  • Start-Up & Commissioning, Enhanced Turnover Packages (ETOP), & As-Built Drawings
  • Utility Capacity Studies & Planning For Capital Projects
  • Cost Estimating to Support Capital Funding
  • Utility Upgrade Projects, Including Electrical, Clean Steam, WFI, DI Water, & Chilled Water Systems.
  • Fill-Finish & Packaging Design / Optimization
  • Lean Manufacturing, Sustainable Design & Energy Conservation Studies
  • Process Safety (HAZOP, FMEA, Etc.)
  • Building/Facility Retrofit & New Build Projects


Portfolio of Projects

Industries Served

PFG is a leading designer and constructor of facilities that manufacture and package products essential to the life sciences industry worldwide. Our impressive track record encompasses the full range of pharmaceutical research, development, manufacture, and distribution facilities.

Our Expertise Covers:

  • Pharmaceuticals & Fine Chemicals
  • API Batch Process Design
  • Process Design / Development
  • Construction of Process Upgrades / Retrofits
  • Master Planning / Capacity Studies
  • Safety Consultancy (HAZOP / FMEA)
  • Solvent Based Bulk Pharmaceutical Processing
  • Vent Collection / VOC Treatment / Solvent Recovery
  • Powder Handling & Containment
  • Warehouse Design & Construction
  • Secondary Pharmaceuticals / Sterile Manufacturing / Packaging
  • Laboratory Suites
  • Tableting
  • Vial Filling (Liquids & Solids)
  • Lyophilization
  • Fermentation
  • Purification (Centrifugation, Filtration, Ultrafiltration)
  • Chromatography
  • Materials Handling
  • Medical Devices
  • Master Planning / Feasibility Studies
  • Preliminary & Detailed Design Development
  • Construction of Upgrades / Retrofits
  • Qualification & Validation
  • Food & Beverage
  • Site Master Planning
  • Process Capacity Upgrades
  • Brewing
  • Powder Handling & Conveying Systems
  • Utilities Design & Systems
  • R&D Facilities
  • Pilot Plant Design
  • Laboratory Suites
  • Warehousing & Tank Farms
  • Truck & Ship Loading Systems
  • Packaging Systems
  • Environmental
  • Hazardous Waste Incineration
  • Thermal Oxidizer Systems
  • Water & Wastewater Treatment
  • Firewater Retention & Secondary Containment
  • Hazardous Materials Storage & Handling
  • HAZOPs / Risk Assessments
  • Air Pollution Control Technology Assessments
  • Air Emission Studies

After many years in the business with different clients, we understand the importance of safety, cost, quality, compliance, and time to market. Our dedication to delivering top of the line project completion is what has given us our notable success. We've earned awards for consistent outstanding performance; we're dedicated to Health, Safety & Environment (HSE) excellence.

Our top-down emphasis on HSE extends beyond our office walls, to our client's sites. We never leave anything to chance, as our 100% commitment to the HSE culture demands we always give our clients the safest and best-completed projects. All of our facilities are built in compliance with the latest cGMP regulatory requirements.